Legacy CMMS databases force reliability teams to record machine deaths after they happen. Optruss ingests raw multi-protocol telemetry at the edge, deploys deterministic diagnostic agents, and triggers self-executing work orders before equipment reaches mechanical failure.
Industrial machinery cannot be safeguarded by statistical text models. Optruss deploys four deterministic execution planes combining physics-informed failure models, sub-millisecond edge consensus, and autonomous ERP dispatch.
Bypasses operating system network stacks with DPDK kernel bypass. Ingests 1.2M multi-frequency telemetry points/second across 48 industrial fieldbus protocols with sub-10μs jitter.
Deterministic failure mode reasoning executing Hilbert envelope demodulation, FFT harmonic tracking, and ISO 10816 threshold cross-referencing.
No human manual ticket drafting. The moment a fault frequency is isolated, Optruss reserves OEM MRO inventory, writes OSHA LOTO instructions, and commits to SAP PM.
Full deterministic model execution operates inside ruggedized on-premise IPC appliances. Zero telemetry leaves plant boundaries without explicit physical cryptographic approval.
Explore how Optruss stops mechanical failure modes across energy infrastructure, automotive assembly, and hyperscale facilities.
Unplanned trips on offshore gas export compressors cost $180,000 per hour in deferred production and safety flaring penalties. Optruss monitors API 670 eddy current proximity probes and dry gas seal differential pressures to eliminate trips.
Industrial operations have spent decades typing maintenance post-mortems into relational databases. Optruss shifts capital from manual paperwork to autonomous deterministic intervention.
| ENGINEERING DIMENSION | OPTRUSS AUTONOMOUS OS | LEGACY CMMS (IBM MAXIMO / IFS) | TICKETING APPS (MAINTAINX / UPKEEP) |
|---|---|---|---|
| Telemetry Ingestion Rate | 102.4 kHz Raw Edge Waveform | 1-Minute Polled Historian Averages | Zero Telemetry (Manual Form Only) |
| Work Order Generation | Autonomous Dispatch in 350ms | Manual Typing by Reliability Lead | Manual Form Input on Mobile App |
| MRO Inventory Allocation | Auto-Reserved in ERP by OEM Part # | Manual Warehouse Cross-Check | Unsynchronized Static List |
| Air-Gapped Sovereign Runtime | 100% Bare-Metal On-Prem Appliance | Complex Multi-Server Oracle On-Prem | Cloud-Only Multi-Tenant SaaS |
| Pricing Architecture | Flat Node-Based // Unlimited Seats | $4,000+ / Named Enterprise Seat | $50 - $120 / Mobile Technician Seat |
We tap into your SPAN port or OPC-UA fieldbus with zero downtime. If our diagnostic agents do not isolate an unlogged mechanical anomaly, bearing spall, or hydrodynamic fault in 14 days, you owe nothing.