Optruss
AI
Optruss AI Demo SpecialistOnline • Riyadh Cloud

Conversational walkthrough tailored directly to your plant machinery

OPTRUSS INDUSTRIAL INTELLIGENCE™

See it in action live!

Bring every critical asset into a unified intelligence environment where predictive models, operational context, and AI-powered workflows work together to maximize uptime.

Physical asset telemetry & maintenance

Extend asset lifecycle, increase uptime, and drive operational efficiency through continuous 102.4 kHz high-speed sensor streams and autonomous AI inference.

Asset inspections & autonomous workflows

Use mobile field diagnostics and autonomous agents to instantly identify machine faults, verify ISO 14224 root causes, and dispatch SAP/Maximo work orders.

Asset reliability & zero-downtime RCM

Predict micro-spalling, bearing cage wear, and rotor bar fractures 4 to 8 weeks before DCS trips using physics-informed neural network models.

Asset optimization & sovereign GCC cloud

Deploy on bare-metal edge or local KSA sovereign clouds with zero cross-border telemetry exposure, fully compliant with NCA CCC-1:2020 and Aramco SACS-002.

EDGE PIPELINE: ACTIVE
102.4 kHz DSP
Sovereign Cloud:NCA CCC-1:2020 Compliant
Step 1 of 520%
AI

Welcome to Optruss. I'm your AI Demo Specialist. I'll help set up a tailored technical walkthrough mapped to your specific plant architecture. Which industry does your facility operate in?

01:30 PM
Select your industry to begin:
15 CRITICAL INDUSTRIAL ASSET CLASSES

Proven on extreme assets,
powerful everywhere.

Deterministic edge intelligence monitoring high-criticality assets across energy, manufacturing, and hyperscale operations.

ROTATING MACHINERY102.4 kHz

Turbomachinery & Gas Turbines

Continuous sub-surface shaft orbit and hydrodynamic journal bearing film analysis.

42h Early Lead Time
FORMING & AUTOMOTIVE4,000T

Heavy Stamping Presses

Tie-rod strain gauge monitoring and clutch/brake hydraulic pressure shock analysis.

3,600 PPH Monitored
POWER & DATA CENTERS99.999%

AI Hyperscale Transformers

Substation step-down transformer acoustic resonance and partial discharge detection.

Zero Microgrid Trip
PROCESS & CHEMICALS350 Bar

Centrifugal & Slurry Pumps

Impeller acoustic emission isolating cavitation erosion before mechanical seal blowout.

312ms Fast Derate
GAS & REFINING12,000 RPM

Reciprocating Compressors

Piston rod run-out, crosshead pin bearing vibration, and suction valve thermal drift.

Zero Packing Leak
HIGH-PRECISION MACHINING30,000 RPM

High-Speed CNC Spindles

Ceramic hybrid bearing micro-spalling isolation across 5-axis aerospace machining cells.

< 0.8 µm Runout
PLASTICS & POLYMERS450 kW

Industrial Extruders

Twin-screw thrust bearing shock pulse and barrel heating zone anomaly isolation.

Continuous Polymer Feed
THERMAL INFRASTRUCTURE150,000 GPM

Industrial Cooling Towers

Right-angle gearbox vibration, blade pitch imbalance, and drive shaft misalignment.

Zero Wet-Bulb Delta
HEAVY AUTOMATION315 Bar

Hydraulic Power Units (HPUs)

Hydraulic power unit particle contamination, pump cavitation, and seal bypass tracking.

Sub-10ms Response
MINING & METALS28 MW

SAG & Ball Grinding Mills

Pinion gear root stress, trunnion bearing lubrication starvation, and shell bolt fatigue.

2,500T Shell Protected
LOGISTICS & HEAVY LIFTS250T Hook

Heavy Overhead Cranes

Trolley wheel bearing spalling, wire rope sheave wear, and hoist brake torque monitoring.

100% Brake Redundancy
CEMENT & MINERALS1,450°C

Rotary Kilns & Calciners

Tire and roller support bearing vibration, shell ovality, and girth gear runout tracking.

Zero Hotspot Rupture
WATER INFRASTRUCTURE85 Bar

Desalination SWRO Skids

Isobaric pressure exchanger leakage, feed pump impeller cavitation, and membrane fouling.

99.98% Water Availability
STEAM & POWER GEN160 Bar

High-Pressure Boilers

Tube wall thinning, superheater acoustic steam leak isolation, and thermal fatigue cycles.

Early Steam Micro-Pinhole
BULK MATERIAL HANDLING15 km

Overland Conveyor Drives

Overland conveyor drive pulley bearing monitoring, belt rip detection, and motor slip tracking.

Zero Belt Tear Trip
ROTATING MACHINERY102.4 kHz

Turbomachinery & Gas Turbines

Continuous sub-surface shaft orbit and hydrodynamic journal bearing film analysis.

42h Early Lead Time
FORMING & AUTOMOTIVE4,000T

Heavy Stamping Presses

Tie-rod strain gauge monitoring and clutch/brake hydraulic pressure shock analysis.

3,600 PPH Monitored
POWER & DATA CENTERS99.999%

AI Hyperscale Transformers

Substation step-down transformer acoustic resonance and partial discharge detection.

Zero Microgrid Trip
PROCESS & CHEMICALS350 Bar

Centrifugal & Slurry Pumps

Impeller acoustic emission isolating cavitation erosion before mechanical seal blowout.

312ms Fast Derate
GAS & REFINING12,000 RPM

Reciprocating Compressors

Piston rod run-out, crosshead pin bearing vibration, and suction valve thermal drift.

Zero Packing Leak
HIGH-PRECISION MACHINING30,000 RPM

High-Speed CNC Spindles

Ceramic hybrid bearing micro-spalling isolation across 5-axis aerospace machining cells.

< 0.8 µm Runout
PLASTICS & POLYMERS450 kW

Industrial Extruders

Twin-screw thrust bearing shock pulse and barrel heating zone anomaly isolation.

Continuous Polymer Feed
THERMAL INFRASTRUCTURE150,000 GPM

Industrial Cooling Towers

Right-angle gearbox vibration, blade pitch imbalance, and drive shaft misalignment.

Zero Wet-Bulb Delta
HEAVY AUTOMATION315 Bar

Hydraulic Power Units (HPUs)

Hydraulic power unit particle contamination, pump cavitation, and seal bypass tracking.

Sub-10ms Response
MINING & METALS28 MW

SAG & Ball Grinding Mills

Pinion gear root stress, trunnion bearing lubrication starvation, and shell bolt fatigue.

2,500T Shell Protected
LOGISTICS & HEAVY LIFTS250T Hook

Heavy Overhead Cranes

Trolley wheel bearing spalling, wire rope sheave wear, and hoist brake torque monitoring.

100% Brake Redundancy
CEMENT & MINERALS1,450°C

Rotary Kilns & Calciners

Tire and roller support bearing vibration, shell ovality, and girth gear runout tracking.

Zero Hotspot Rupture
WATER INFRASTRUCTURE85 Bar

Desalination SWRO Skids

Isobaric pressure exchanger leakage, feed pump impeller cavitation, and membrane fouling.

99.98% Water Availability
STEAM & POWER GEN160 Bar

High-Pressure Boilers

Tube wall thinning, superheater acoustic steam leak isolation, and thermal fatigue cycles.

Early Steam Micro-Pinhole
BULK MATERIAL HANDLING15 km

Overland Conveyor Drives

Overland conveyor drive pulley bearing monitoring, belt rip detection, and motor slip tracking.

Zero Belt Tear Trip
Saudi Made
Saudi Made
Licensed Product
Saudi Vision 2030
Vision 2030
Strategic Alignment
National Cybersecurity Authority
NCA Cyber Security
ECC-1:2018 Controls
SDAIA & PDPL
PDPL & SDAIA
In-Kingdom Hosting
Future Factories Program
Future Factories
Industry 4.0 (SIRI)
ISO Standard
API Standard
ISO 14224 & API
Asset Reliability
ISO 55001
ISO 55001
Lifecycle Governance
IEC 62443
IEC 62443
OT/IACS Resilience

Looking for an on-site operational pilot?

We deliver structured 30 to 60-day field pilot deployments to validate downtime reduction against your baseline.