Optruss

Build autonomousindustrial operations.

Bring every critical asset into a unified intelligence environment where predictive models, operational context, and AI-powered workflows work together to improve reliability.

SPECTRAL FFT & DEMODULATION
102.4 kS/s DSP
BPFO: 142.8 Hz
ISO TRIP LIMIT (7.1 mm/s)ALERT THRESHOLD (4.5 mm/s)BPFO FAULT (142.8 Hz)1X (29.4 Hz)2X (58.8 Hz)
CHANNEL:
SNR: 94.2 dB • 24-bit Delta-Sigma
RMS VELOCITY
7.82 mm/s
ISO Zone B
KURTOSIS
3.42 K_s
Sub-Spalling
CREST FACTOR
4.18 CF
Impulse Spike
BEARING TEMP
88.4 °C
Δ -4.2°C Norm
PIPELINE:FPGA Ingestion → Butterworth Bandpass → Hilbert Envelope DSP
Saudi Made
Saudi Made
Licensed Product
Saudi Vision 2030
Vision 2030
Strategic Alignment
National Cybersecurity Authority
NCA Cyber Security
ECC-1:2018 Controls
SDAIA & PDPL
PDPL & SDAIA
In-Kingdom Hosting
Future Factories Program
Future Factories
Industry 4.0 (SIRI)
ISO Standard
API Standard
ISO 14224 & API
Asset Reliability
ISO 55001
ISO 55001
Lifecycle Governance
IEC 62443
IEC 62443
OT/IACS Resilience

Deterministic intelligence grounded in machine physics.

API 670 // HIGH-FREQUENCY ACOUSTIC ENVELOPE
BPFO DETECTED • ALERT
ACOUSTIC ENVELOPE: BEARING 2A OUTER RACEWAYBPFO: 142.8 Hz [PEAK: 8.42 mm/s]
ISO TRIP LIMIT (7.1 mm/s)ALERT THRESHOLD (4.5 mm/s)1X (29.4 Hz)2X (58.8 Hz)BPFO DEFECT PEAK (142.8 Hz)
RMS Velocity
7.87 mm/s
Kurtosis Index
3.48 K_s
Bearing Temp
88.4 °C
Estimated RUL
41.2 hrs
Continuous 102.4 kHz demodulation isolates micro-spalls 42h before tripAPI 670 ACCREDITED
UNIFIED CMMS & RELIABILITY SUITE

One platform for maintenance and reliability.

Manage the full maintenance lifecycle from one system: build a reliable asset register, schedule preventive work, coordinate technicians, monitor performance and identify emerging risks.

MODULE 01 // HIERARCHY & SPECS
OPERATIONAL

Asset Registry

Create a structured, searchable record of every site, asset, component, technical document and service history across all your operating locations.

SCOPE & COVERAGEFull site coverage
ENTERPRISE READY // CLOUD OR PRIVATE DEPLOYMENTInspect Platform Architecture →
DIGITAL ASSET TWIN // PUMP TRAIN P-102A
HEALTH: 98.6% • OPTIMAL
SITE 01 // CRUDE DISTILLATION UNIT
ISO 14224 • TIER 1
CENTRIFUGAL CHARGE PUMP (P-102A)
TAG #PMP-4029
Driver Motor450 kW ABB
Drive End BearingSKF 6314-C3
Mechanical SealAPI Plan 53A
Telemetry NodeAtlas-7 Triax
OEM MANUAL: Rev 4.2 Attached
QR CODE: SYNCED
END-TO-END OPERATIONAL LIFECYCLE

From reactive maintenance to proactive operations

Connect assets, understand health, dispatch work orders and continuously improve equipment reliability.

PHASE 01 // DATA FOUNDATION

Import assets, maintenance records and operational signals

Unify equipment hierarchies, manuals, QR codes and historical work logs.
Optionally connect available sensor streams, telemetry taps and meter readings.
INGESTION
Multi-Source
LATENCY
Sub-second
MODE
Cloud or Edge
Unified Asset & Telemetry Stream
Trace
DIAGNOSTIC TELEMETRY PREVIEW
LIVE // 102.4 kHz8.4μs LATENCY
ASSET BUS // ACTIVE
TELEMETRY & ASSET STREAMRMS: 7.84 mm/s
ASSET HIERARCHY MAPPEDTELEMETRY STREAM ACTIVE
TELEMETRY SOURCESOURCE: ASSET REGISTRY & IOT
SYNC INTEGRITYSYNCED: 100%
BUFFER: 16 MB FIFOMERKLE ROOT: 0x7F4A...B21DCS CONNECTED
15 CRITICAL INDUSTRIAL ASSET CLASSES

Proven on extreme assets,
powerful everywhere.

Deterministic edge intelligence monitoring high-criticality assets across energy, manufacturing, and hyperscale operations.

ROTATING MACHINERY102.4 kHz

Turbomachinery & Gas Turbines

Continuous sub-surface shaft orbit and hydrodynamic journal bearing film analysis.

42h Early Lead Time
FORMING & AUTOMOTIVE4,000T

Heavy Stamping Presses

Tie-rod strain gauge monitoring and clutch/brake hydraulic pressure shock analysis.

3,600 PPH Monitored
POWER & DATA CENTERS99.999%

AI Hyperscale Transformers

Substation step-down transformer acoustic resonance and partial discharge detection.

Zero Microgrid Trip
PROCESS & CHEMICALS350 Bar

Centrifugal & Slurry Pumps

Impeller acoustic emission isolating cavitation erosion before mechanical seal blowout.

312ms Fast Derate
GAS & REFINING12,000 RPM

Reciprocating Compressors

Piston rod run-out, crosshead pin bearing vibration, and suction valve thermal drift.

Zero Packing Leak
HIGH-PRECISION MACHINING30,000 RPM

High-Speed CNC Spindles

Ceramic hybrid bearing micro-spalling isolation across 5-axis aerospace machining cells.

< 0.8 µm Runout
PLASTICS & POLYMERS450 kW

Industrial Extruders

Twin-screw thrust bearing shock pulse and barrel heating zone anomaly isolation.

Continuous Polymer Feed
THERMAL INFRASTRUCTURE150,000 GPM

Industrial Cooling Towers

Right-angle gearbox vibration, blade pitch imbalance, and drive shaft misalignment.

Zero Wet-Bulb Delta
HEAVY AUTOMATION315 Bar

Hydraulic Power Units (HPUs)

Hydraulic power unit particle contamination, pump cavitation, and seal bypass tracking.

Sub-10ms Response
MINING & METALS28 MW

SAG & Ball Grinding Mills

Pinion gear root stress, trunnion bearing lubrication starvation, and shell bolt fatigue.

2,500T Shell Protected
LOGISTICS & HEAVY LIFTS250T Hook

Heavy Overhead Cranes

Trolley wheel bearing spalling, wire rope sheave wear, and hoist brake torque monitoring.

100% Brake Redundancy
CEMENT & MINERALS1,450°C

Rotary Kilns & Calciners

Tire and roller support bearing vibration, shell ovality, and girth gear runout tracking.

Zero Hotspot Rupture
WATER INFRASTRUCTURE85 Bar

Desalination SWRO Skids

Isobaric pressure exchanger leakage, feed pump impeller cavitation, and membrane fouling.

99.98% Water Availability
STEAM & POWER GEN160 Bar

High-Pressure Boilers

Tube wall thinning, superheater acoustic steam leak isolation, and thermal fatigue cycles.

Early Steam Micro-Pinhole
BULK MATERIAL HANDLING15 km

Overland Conveyor Drives

Overland conveyor drive pulley bearing monitoring, belt rip detection, and motor slip tracking.

Zero Belt Tear Trip
ROTATING MACHINERY102.4 kHz

Turbomachinery & Gas Turbines

Continuous sub-surface shaft orbit and hydrodynamic journal bearing film analysis.

42h Early Lead Time
FORMING & AUTOMOTIVE4,000T

Heavy Stamping Presses

Tie-rod strain gauge monitoring and clutch/brake hydraulic pressure shock analysis.

3,600 PPH Monitored
POWER & DATA CENTERS99.999%

AI Hyperscale Transformers

Substation step-down transformer acoustic resonance and partial discharge detection.

Zero Microgrid Trip
PROCESS & CHEMICALS350 Bar

Centrifugal & Slurry Pumps

Impeller acoustic emission isolating cavitation erosion before mechanical seal blowout.

312ms Fast Derate
GAS & REFINING12,000 RPM

Reciprocating Compressors

Piston rod run-out, crosshead pin bearing vibration, and suction valve thermal drift.

Zero Packing Leak
HIGH-PRECISION MACHINING30,000 RPM

High-Speed CNC Spindles

Ceramic hybrid bearing micro-spalling isolation across 5-axis aerospace machining cells.

< 0.8 µm Runout
PLASTICS & POLYMERS450 kW

Industrial Extruders

Twin-screw thrust bearing shock pulse and barrel heating zone anomaly isolation.

Continuous Polymer Feed
THERMAL INFRASTRUCTURE150,000 GPM

Industrial Cooling Towers

Right-angle gearbox vibration, blade pitch imbalance, and drive shaft misalignment.

Zero Wet-Bulb Delta
HEAVY AUTOMATION315 Bar

Hydraulic Power Units (HPUs)

Hydraulic power unit particle contamination, pump cavitation, and seal bypass tracking.

Sub-10ms Response
MINING & METALS28 MW

SAG & Ball Grinding Mills

Pinion gear root stress, trunnion bearing lubrication starvation, and shell bolt fatigue.

2,500T Shell Protected
LOGISTICS & HEAVY LIFTS250T Hook

Heavy Overhead Cranes

Trolley wheel bearing spalling, wire rope sheave wear, and hoist brake torque monitoring.

100% Brake Redundancy
CEMENT & MINERALS1,450°C

Rotary Kilns & Calciners

Tire and roller support bearing vibration, shell ovality, and girth gear runout tracking.

Zero Hotspot Rupture
WATER INFRASTRUCTURE85 Bar

Desalination SWRO Skids

Isobaric pressure exchanger leakage, feed pump impeller cavitation, and membrane fouling.

99.98% Water Availability
STEAM & POWER GEN160 Bar

High-Pressure Boilers

Tube wall thinning, superheater acoustic steam leak isolation, and thermal fatigue cycles.

Early Steam Micro-Pinhole
BULK MATERIAL HANDLING15 km

Overland Conveyor Drives

Overland conveyor drive pulley bearing monitoring, belt rip detection, and motor slip tracking.

Zero Belt Tear Trip

How Optruss transforms asset operations.

From fragmented paper logs and reactive firefighting to proactive, connected maintenance across every machine.

01HOW IT STARTED
CHAPTER 01

From fragmented maintenance records to unified operations

Industrial teams were historically forced to choose between complex, rigid enterprise databases that take years to deploy and disconnected mobile ticketing tools that only digitize checklists. Optruss was created to bridge that gap—combining frontline ease of use with the rigor, telemetry, and structure required to protect critical physical equipment.

THE OPERATIONAL PROBLEM

Equipment history, maintenance logs, and asset manuals trapped in paper binders, legacy ERP silos, and disconnected spreadsheets.

THE UNIFIED APPROACH

Build a single operating layer connecting asset hierarchies, preventive maintenance routines, and mobile field execution.

THE MEASURABLE RESULT

Frontline technicians get intuitive mobile tools they adopt immediately, while plant leadership gains complete visibility into asset health.

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02WHAT WE DO
03HOW WE DO IT
04INTEGRATED SOFTWARE
MEDIA & BRAND

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Build autonomous industrial operations with optruss

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