Optruss

Build autonomous industrial operations faster.

Optruss brings assets, maintenance teams, work orders and operational intelligence into one AI-powered platform—helping businesses prevent failures, reduce downtime and improve performance across every site.

ILLUSTRATIVE TELEMETRY: ROTATING EQUIPMENT
SIMULATED STREAM
SPECTRAL ENVELOPE DEMODULATION
PEAK: 102.4 kHz
RMS VELOCITY
7.82mm/s
ISO CLASS II NORMAL
KURTOSIS COEFFICIENT
3.42K_s
SUB-SPALLING ACTIVE
BEARING TEMP
88.4°C
DELTA: -4.2°C
DISPATCH:SAP WO #89104 PRE-STAGED
REAL-TIME OPERATIONAL INTELLIGENCE

Deterministic intelligence grounded in machine physics.

Transform raw vibration signals and operating data into actionable maintenance diagnostics with human approval gates and complete auditability.

Measurable impact from Day One, see results as soon as teams start monitoring.

RELIABILITY HORIZON
LIVE SIGNAL

Avoided downtime & safe runtime

Track remaining safe operating intervals to schedule maintenance during planned production changeovers.

Horizon: 120+ Run HoursZero Unplanned Trips
SIGNAL 03 // 03
UNIFIED OPERATIONAL CAPABILITIES

One platform for maintenance and reliability

Manage the full maintenance lifecycle from one system: build a reliable asset register, schedule preventive work, coordinate technicians, monitor performance and identify emerging risks.

MODULE 01 // ASSET REGISTRY
HIERARCHY & SPECS
OPERATIONAL RUNTIME: UNIFIED CMMS & INTELLIGENCEACTIVE
Asset Registry

Create a structured, searchable record of every site, asset, component, technical document and service history across all your operating locations.

SCOPE & COVERAGEFull site coverage
ENTERPRISE READY // CLOUD OR PRIVATE DEPLOYMENTInspect Platform Architecture →

From reactive maintenance to proactive operations

Connect assets, understand health, dispatch work orders and continuously improve equipment reliability.

PHASE 01 // DATA FOUNDATION

Import assets, maintenance records and operational signals

Unify equipment hierarchies, manuals, QR codes and historical work logs.
Optionally connect available sensor streams, telemetry taps and meter readings.
INGESTION:Multi-Source
LATENCY:Sub-second
MODE:Cloud or Edge
DIAGNOSTIC TELEMETRY PREVIEW
LIVE
TELEMETRY & ASSET STREAMASSET BUS // ACTIVE
ASSET HIERARCHY MAPPEDTELEMETRY STREAM ACTIVE
SOURCE: ASSET REGISTRY & IOTSYNCED: 100%
Unified Asset & Telemetry StreamTrace
CROSS-SECTOR OPERATIONAL FIT

Built for industry.

Designed for manufacturing, facilities, logistics, energy and other multi-site environments where equipment availability matters.

01 // ASSET VISIBILITY

Multi-Site Visibility

Structured hierarchies, digital nameplates, OEM manuals, and uniform records across all plants and lines.

02 // PREVENTIVE EXECUTION

Frontline Work Execution

Mobile work orders, digital inspection checklists, and recurring preventive routines scheduled by time or meter.

03 // AUDIT READINESS

Audit-Ready Compliance

Verified technician signatures, spare parts consumption logs, and photographic verification of work completed.

CONTINUOUS INDUSTRIAL TELEMETRY • HOVER TO PAUSE

Proven on extreme assets,
powerful everywhere.

Deterministic edge intelligence monitoring high-criticality assets across energy, manufacturing, and hyperscale operations.
OFFSHORE ENERGY
99.8%• • • • •
API 670 ACCELEROMETER

Continuous 102.4 kHz acoustic envelope demodulation isolating sub-surface bearing race spalling 42 hours before DCS trip.

Turbomachinery & Gas Export

DOSSIER
HEAVY MANUFACTURING
98.9%• • • • •
HYDRAULIC LOAD BALANCER

Dynamic eccentric load redistribution preventing eccentric tie-rod fracturing across 3,600 parts per hour.

Automotive Stamping & Press

DOSSIER
PETROCHEMICAL
99.4%• • • • •
ISO 14224 DETERMINISTIC CORE

Centrifuge cavitation isolation preventing hazardous seal breach with automated DCS load derate committed in 312ms.

Continuous Chemical Process

DOSSIER
MISSION-CRITICAL INFRA
100%• • • • •
DUAL POWER REDUNDANCY

Substation transformer vibration harmonic analysis and autonomous microgrid backup dispatch under peak thermal load.

AI Data Centers & Power

DOSSIER
AEROSPACE & PROPULSION
99.9%• • • • •
CRYOGENIC BEARING SENSING

High-frequency acoustic emission detecting microscopic turbine cage flutter and cryogenic valve micro-leakage.

High-Mach Turbofan Testing

DOSSIER
MINING & MINERALS
99.1%• • • • •
HIGH-TORQUE DRIVE TELEMETRY

Continuous pinion gear tooth surface spalling classification on 28MW autogenous grinding mills under extreme shock load.

Heavy SAG Mill & Slurry Trains

DOSSIER
OFFSHORE ENERGY
99.8%• • • • •
API 670 ACCELEROMETER

Continuous 102.4 kHz acoustic envelope demodulation isolating sub-surface bearing race spalling 42 hours before DCS trip.

Turbomachinery & Gas Export

DOSSIER
HEAVY MANUFACTURING
98.9%• • • • •
HYDRAULIC LOAD BALANCER

Dynamic eccentric load redistribution preventing eccentric tie-rod fracturing across 3,600 parts per hour.

Automotive Stamping & Press

DOSSIER
PETROCHEMICAL
99.4%• • • • •
ISO 14224 DETERMINISTIC CORE

Centrifuge cavitation isolation preventing hazardous seal breach with automated DCS load derate committed in 312ms.

Continuous Chemical Process

DOSSIER
MISSION-CRITICAL INFRA
100%• • • • •
DUAL POWER REDUNDANCY

Substation transformer vibration harmonic analysis and autonomous microgrid backup dispatch under peak thermal load.

AI Data Centers & Power

DOSSIER
AEROSPACE & PROPULSION
99.9%• • • • •
CRYOGENIC BEARING SENSING

High-frequency acoustic emission detecting microscopic turbine cage flutter and cryogenic valve micro-leakage.

High-Mach Turbofan Testing

DOSSIER
MINING & MINERALS
99.1%• • • • •
HIGH-TORQUE DRIVE TELEMETRY

Continuous pinion gear tooth surface spalling classification on 28MW autogenous grinding mills under extreme shock load.

Heavy SAG Mill & Slurry Trains

DOSSIER
OPERATIONAL FOUNDATION • WHAT WE DO & HOW WE DO IT

How Optruss transforms asset operations.

From fragmented paper logs and reactive firefighting to proactive, connected maintenance across every machine.

01HOW IT STARTED
CHAPTER 01

From fragmented maintenance records to unified operations

Industrial teams were historically forced to choose between complex, rigid enterprise databases that take years to deploy and disconnected mobile ticketing tools that only digitize checklists. Optruss was created to bridge that gap—combining frontline ease of use with the rigor, telemetry, and structure required to protect critical physical equipment.

THE OPERATIONAL PROBLEM

Equipment history, maintenance logs, and asset manuals trapped in paper binders, legacy ERP silos, and disconnected spreadsheets.

THE UNIFIED APPROACH

Build a single operating layer connecting asset hierarchies, preventive maintenance routines, and mobile field execution.

THE MEASURABLE RESULT

Frontline technicians get intuitive mobile tools they adopt immediately, while plant leadership gains complete visibility into asset health.

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02WHAT WE DO
03HOW WE DO IT
04INTEGRATED SOFTWARE
MEDIA & BRAND

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GOT QUESTIONS?

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RELIABILITY ASSURANCE • MULTI-SITE CONTROL

Build autonomous industrial operations with Optruss.

Speak with our engineering team to explore platform workflows, review integration possibilities, or evaluate a pilot for your facilities.