OPTRUSS
[VIBRATION ENGINE: ACTIVE] // 102.4 KHZ ACOUSTIC BANDWIDTH // ISO 10816-3 COMPLIANT

True predictive maintenance is physics, not guesswork.

Simple threshold alerts create noise; statistical averages hide failure. Optruss processes raw acoustic and tri-axial vibration telemetry through automated envelope demodulation and physics-based wear models to project Remaining Useful Life down to the hour.

FFT SPECTRUM ANALYZER // ASSET: PUMP-SLURRY-04B
ZONE D (UNPERMISSIBLE VIBRATION)
RUNNING SPEED: 1,780 RPM (29.67 Hz) // SENSOR: PIEZO ACCELEROMETER AXIS-Z
FREQUENCY (Hz)AMPLITUDE (g PK)HARMONIC / FAULT MARKER
29.67 Hz0.18 g1X (Shaft Running Speed - NORMAL)
59.34 Hz0.06 g2X (Coupling Alignment - STABLE)
142.80 Hz1.42 gBPFO (Outer Race Defect - CRITICAL)
285.60 Hz0.88 g2X BPFO (Outer Race 2nd Harmonic)
428.40 Hz0.45 g3X BPFO (Outer Race 3rd Harmonic)
Calculated Remaining Useful Life: 76 HOURS (@ 85% continuous load)Recommended Intervention: Replace Outboard Bearing before 00:00 UTC
Signal Mechanics

Continuous Acoustic & Vibration Demodulation

01

High-Frequency Demodulation (Envelope Analysis)

Isolates repetitive micro-impacts generated when bearing rollers pass over raceway fatigue points. Digital Hilbert filters strip away low-frequency background machinery noise.

Detects micro-defects as small as 0.05 mm² under load
02

Physics-Informed Degradation Curves (RUL)

Machinery wears non-linearly. Optruss fuses continuous mechanical stress metrics with empirical Weibull-Paris fracture equations to predict precise failure horizons.

96.4% verified accuracy predicting failure points
03

Motor Current Signature Analysis (MCSA)

Diagnose rotor bar breakage, air-gap eccentricity, and stator winding insulation breakdown directly from current transformer (CT) waveforms without external sensors.

Zero mechanical sensor intrusion on high-voltage feeds
102.4 kHz
Sampling Bandwidth
+45 Days
Advance Warning Window
0.05 mm²
Defect Resolution
-74.2%
Unscheduled Trips

Eliminate the concept of unexpected breakdowns.

Stop risking catastrophic shaft seizures and emergency production outages. Connect your first high-criticality asset train in 48 hours.