Asset and maintenance operations
for heavy manufacturing.
Optruss helps manufacturing teams manage equipment, preventive maintenance, work orders and operational risk across plants and production lines.
Engineered for high-volume manufacturing environments
Providing plant leadership and maintenance teams with structured operational workflows that protect throughput.
Built Around Production Reality
Connect maintenance priorities directly to production line criticality, shift handovers and operational bottlenecks so technicians always focus on the highest-impact work.
Comprehensive Equipment & Spares Records
Maintain structured asset registers for stamping presses, CNC machinery, robotic cells, conveyors and injection molders with attached manuals, lubrication charts and BOMs.
Rapid Breakdown Dispatch & Routine PM
Standardize routine preventive inspections by run hours or calendar shifts. When an unplanned stop occurs, dispatch mobile work orders with verified asset context and required parts.
Multi-Plant Operational Intelligence
Compare maintenance KPIs, PM compliance rates, recurring component failure modes and MRO spend across plants and manufacturing sites with automated executive reporting.
Proven on extreme assets,
powerful everywhere.
Continuous 102.4 kHz acoustic envelope demodulation isolating sub-surface bearing race spalling 42 hours before DCS trip.
Turbomachinery & Gas Export
DOSSIER→Dynamic eccentric load redistribution preventing eccentric tie-rod fracturing across 3,600 parts per hour.
Automotive Stamping & Press
DOSSIER→Centrifuge cavitation isolation preventing hazardous seal breach with automated DCS load derate committed in 312ms.
Continuous Chemical Process
DOSSIER→Substation transformer vibration harmonic analysis and autonomous microgrid backup dispatch under peak thermal load.
AI Data Centers & Power
DOSSIER→High-frequency acoustic emission detecting microscopic turbine cage flutter and cryogenic valve micro-leakage.
High-Mach Turbofan Testing
DOSSIER→Continuous pinion gear tooth surface spalling classification on 28MW autogenous grinding mills under extreme shock load.
Heavy SAG Mill & Slurry Trains
DOSSIER→Continuous 102.4 kHz acoustic envelope demodulation isolating sub-surface bearing race spalling 42 hours before DCS trip.
Turbomachinery & Gas Export
DOSSIER→Dynamic eccentric load redistribution preventing eccentric tie-rod fracturing across 3,600 parts per hour.
Automotive Stamping & Press
DOSSIER→Centrifuge cavitation isolation preventing hazardous seal breach with automated DCS load derate committed in 312ms.
Continuous Chemical Process
DOSSIER→Substation transformer vibration harmonic analysis and autonomous microgrid backup dispatch under peak thermal load.
AI Data Centers & Power
DOSSIER→High-frequency acoustic emission detecting microscopic turbine cage flutter and cryogenic valve micro-leakage.
High-Mach Turbofan Testing
DOSSIER→Continuous pinion gear tooth surface spalling classification on 28MW autogenous grinding mills under extreme shock load.
Heavy SAG Mill & Slurry Trains
DOSSIER→Eliminate unplanned line stops with Optruss.
Connect with our manufacturing specialists to review plant taxonomy, ERP integrations, and pilot deployments.