Identify asset risk earlier,
intervene with confidence.
Combine maintenance history, inspections and connected equipment data to identify asset risk earlier and plan intervention with Optruss.
Engineering rigor to prevent catastrophic downtime
Equipping engineering teams with actionable insights to schedule interventions during planned outages.
Start With the Data Available
Use work history, technician inspections, meter readings and operational events first. Add vibration, temperature, motor current, acoustic or other condition data where the use case justifies it.
Establish a Meaningful Baseline
Understand normal operating performance by asset type, duty cycle, seasonal load and ambient environment rather than relying on one generic static threshold.
Identify Change and Context
Rules and analytical models flag statistical deviations, recurring harmonic patterns and combinations of operational indicators that warrant engineering investigation.
Turn Insight Into Planned Work
Route relevant condition findings directly into a review or work-order workflow with attached asset context, severity priority and recommended diagnostic checks.
Proven on extreme assets,
powerful everywhere.
Continuous 102.4 kHz acoustic envelope demodulation isolating sub-surface bearing race spalling 42 hours before DCS trip.
Turbomachinery & Gas Export
DOSSIER→Dynamic eccentric load redistribution preventing eccentric tie-rod fracturing across 3,600 parts per hour.
Automotive Stamping & Press
DOSSIER→Centrifuge cavitation isolation preventing hazardous seal breach with automated DCS load derate committed in 312ms.
Continuous Chemical Process
DOSSIER→Substation transformer vibration harmonic analysis and autonomous microgrid backup dispatch under peak thermal load.
AI Data Centers & Power
DOSSIER→High-frequency acoustic emission detecting microscopic turbine cage flutter and cryogenic valve micro-leakage.
High-Mach Turbofan Testing
DOSSIER→Continuous pinion gear tooth surface spalling classification on 28MW autogenous grinding mills under extreme shock load.
Heavy SAG Mill & Slurry Trains
DOSSIER→Continuous 102.4 kHz acoustic envelope demodulation isolating sub-surface bearing race spalling 42 hours before DCS trip.
Turbomachinery & Gas Export
DOSSIER→Dynamic eccentric load redistribution preventing eccentric tie-rod fracturing across 3,600 parts per hour.
Automotive Stamping & Press
DOSSIER→Centrifuge cavitation isolation preventing hazardous seal breach with automated DCS load derate committed in 312ms.
Continuous Chemical Process
DOSSIER→Substation transformer vibration harmonic analysis and autonomous microgrid backup dispatch under peak thermal load.
AI Data Centers & Power
DOSSIER→High-frequency acoustic emission detecting microscopic turbine cage flutter and cryogenic valve micro-leakage.
High-Mach Turbofan Testing
DOSSIER→Continuous pinion gear tooth surface spalling classification on 28MW autogenous grinding mills under extreme shock load.
Heavy SAG Mill & Slurry Trains
DOSSIER→Deploy predictive monitoring to your highest-criticality assets.
Connect with our reliability engineering team to evaluate pilot coverage, sensor connectivity, and edge clustering.