Optruss
Intelligence and AIIntelligence

Predictive Maintenance

Early Anomaly Identification, Physics Models, and Condition Monitoring

Predictive Maintenance analyses continuous vibration spectra, acoustics, temperatures, and lubrication states to surface developing mechanical defects weeks before failure occurs, enabling scheduled, cost-effective maintenance.

OPTRUSS CORE
BENCHMARK METRICS
Advance Warning WindowUp to 30 Days
Unplanned Downtime Reduction-62%
False Alarm Rate<1.2%
Policy-bounded governance with human authority
KEY CAPABILITIES

Engineered for operational precision and compliance

Designed to operate within approved enterprise policies, providing verifiable records and continuous auditability.

01

Vibration Demodulation & FFT

Monitor high-frequency envelope signals to detect bearing race spalling, gear misalignment, and unbalance.

02

Early Risk Identification

Identify developing equipment risks and recommend earlier action within engineering approval workflows.

03

Thermal Trend Analysis

Analyse thermal sensor patterns across motor windings, electrical panels, and bearing housings.

04

Corrective Action Recommendations

Recommend precise inspection tasks and replacement part numbers based on matched failure modes.

OPERATIONAL HIERARCHY CONTEXT

Intelligence and AI

Predictive Maintenance operates within the "Intelligence" layer, connecting seamlessly with the wider Optruss ecosystem.

View platform architecture
DEPLOYMENT & AUDIT

Deploy Predictive Maintenance across your operations.

Connect with our engineering team to review technical architecture, schedule a live demo, or initiate a guided pilot.